NX REPLAST™
Mechanical recycling platform for high-quality polyolefinsOvercoming the limits of mechanical recycling
- Tailored solution for film and packaging waste
- Effective deodorization and color management
- Modular design for flexible configuration
- Ready-to-use output for B2B conversion
Mechanical recycling of plastics often faces critical challenges, including odor, contamination, inconsistent color, and limited application range. These issues restrict the use of recycled materials in high-value applications and reduce their market acceptance.
At the same time, regulatory requirements and sustainability targets are pushing manufacturers to increase recycled content without compromising product quality.
Clean circularity for PE and PP
NX Replast™ is NEXTCHEM’s modular mechanical recycling platform designed for post-consumer and post-industrial PE and PP waste. The system integrates sorting, washing, extrusion, deodorization, and compounding into a flexible process line capable of producing high-quality recycled polymers (r-PE and r-PP) suitable for demanding B2B applications.
Advanced treatment steps ensure improved odor control, color consistency, and contaminant removal, enabling broader reuse across packaging, films, and injection molding. NX Replast™ can be deployed as a standalone solution or integrated with chemical recycling and valorization technologies to form a complete circular plastics strategy.
Technical Features
- Feedstock: PE and PP (post-consumer and industrial)
- Capacity: 10–50 kt/y (scalable)
- Output: High-quality recycled pellets (B2B grade)
- Process: Sorting, washing, extrusion, filtration, compounding
- Design: Modular and customizable
Scaling high-quality recycled plastics
NX Replast™ enables industries to meet recycled content targets while maintaining product performance and consistency. It offers a reliable and scalable pathway to bring mechanical recycling to industrial standards.
Whether you're planning to get new facilities, upgrading an existing plant, or seeking low-carbon alternatives, Nextchem provides:
- Technology licensing
- Process design packages (PDP)
- Proprietary equipment
- Digital solutions
- Post-PDP services
Download the leaflet to discover all the key features of NX Replast™ technology.